SESAME Carousel Auto Tool Change CNC Router Machine for Woodworking Industry
This ATC CNC router adopts a carousel tool changer with the advantages of fast tool change and small guide rail wear. With independent tool magazine, it can automatically change the required tool during machining of the work piece without stopping work. Multiple processes are completed in one operation, greatly improving work efficiency. Therefore it is very suitable for processing complex work-pieces.
Product Details
9kw HQD ATC Air Cooled Spindle (HSD is optional)
High precision 9kw air cooling ATC spindle motor, after twice dynamic balance precision testing, can ensure the machining accuracy. Is equipped with an ISO30 tool holder and ER32 collect, programmable speeds of up to 24,000 RPM.
Automatic Tool Calibrater
The equipment with the tool calibrater can automatically set the offset value of the tool to the workpiece coordinate system after the tool setting, so that the workpiece coordinate system can be automatically established. In this way, the setting of the workpiece coordinate value can be easily realized. It can be said that the use of the tool setting instrument not only saves time, but also improves efficiency.
Carousel automatic tool changer
According to the different needs of different customers, there’re different tool magazine capacities that can be chosen, 4, 8, 10, 12, 16, or more, when changing the tool, the machine head moves to the tool magazine, selects the required tool, and returns to continue carving. Realize quick tool change, improve work efficiency. The tool changer can be placed next to the spindle or on the side of the gantry. This carousel tool change method has the feature of faster tool change speed, so the production efficiency is higher. In addition, this tool change method make the machine run more stably, which can ensure higher machining accuracy and higher processing quality.
Positioning Cylinder
For the standard 1325, the positioning cylinders are usually distributed in 2 on the X-axis and 3 on the Y-axis. These pneumatic devices form an L-shaped right angle. Function: Position the plate to be processed, reduce the time of manual positioning of the plate, and improve the efficiency of plate feeding. After installing the positioning cylinder, it is possible to ensure that each sheet is placed in the same position, without repeating the definition of the workpiece origin to ensure the positioning accuracy, which is simple to operate and saves time. The main point is safety performance. The positioning of the cylinder is also controlled by the control system's program. It has a cross-border protection device. When the positioning shaft of the cylinder extends, the machine automatically stops working to prevent the spindle tool from cutting the cylinder or the cylinder shaft from damaging the tool. , Can avoid unnecessary losses in a limited way.
SHIMPO Reducer
UTECH equipment is equipped with standard reducer structure---patented step reducer/Japan SHIMPO reducer 1:5/1:10. Compared with the reduction gear and the structure inside the gear box, the belt of the timing belt has a certain tension and is easy to loosen. It is often necessary to change the belt. There is also a gear box for the machine to decelerate. When the machine needs to decelerate and stop, the gear box has no effect. Obviously, and due to the use of timing belts, great inertia is easy to slip and overtravel.
The reducer has the characteristics of low backlash, low noise, high strength, and accurate deceleration effect.
Transmission
UTECH ATC CNC Series Rack adopts high-precision 1.5M helical gear rack, which is complementary with the professional motor and professional deceleration device, which runs smoothly, high speed, high precision and low noise. Adapt PMI 25 Linear guide+Flange slider+precision 1.5M helical rack transmission structures can ensure that Running stably and reliably, working life is long, the machine can keep working for a long time.
Vacuum Table&T-slot Table
Unique multipurpose bakelite plate vacuum and aluminum clamping bed, with 4-8 adsorption zone, could be independent control to achieve adsorb and clamp.
The vacuum table is with multi zones, which allows the operator to switch from full sheet processing to smaller part processing. Every vacuum zone is controlled by separated valves on the front of the machine, and whole vacuum zones are with one general valve to control.
NK280B is widely used in CNC engraving and milling machines/engraving machines. It is one of the representatives of Weihong's highly reliable and cost-effective motion control system; supports 4-axis linkage; supports Yaskawa M-II and Weizhi servo bus absolute value; serial Communication; I/O can be expanded with an 8-inch LCD display, embedded platform, and customers can carry out secondary development of the process.
Wireless hand wheel
It is an operating tool when the engraving and milling machine is manually moved. It is used in the correction of the origin of the CNC machine tool and the division of the signal, and the operation is convenient.
Product Advantages
Application of SESAME ATC CNC Router
CNC Routers such as the SESAME 2240 Carousel ATC CNC Router can be used in many different applications such as:
1. Furniture: wooden doors, cabinets, plate, office and wood furniture, tables, chair, doors, and windows.
2. Wood products: voice box, game cabinets, computer tables, sewing machines table, instruments.
3. Plate processing: insulation part, plastic chemical components, PCB, inner body of the car, bowling tracks, stairs, anti-bate board, epoxy resin, ABS, PP, PE, and other carbon mixed compounds.
4. Decorate industry: Acrylic, PVC, MDF, artificial stone, organic glass, plastic, and soft metals such as copper, aluminum plate engraving, and milling process.
FAQ
Linear Tool Changer & Carousel Tool Changer
The linear tool magazine can be placed under the gantry or behind the machine. The linear tool change usually could be support 4-10 pcs tool holder, and the additional space is limited. The carousel tool magazine can be installed on the side or top of the gantry, or as an independent part outside the machine. A variety of tools for different purposes can be clamped, such as 8, 12, 16, 20 tools, etc., and different processing procedures can be completed through automatic tool change controlled by the CNC system.
The carousel tool changer machining center is more suitable for door panel processing. If you need to use this model for cabinet drilling, slotting and cutting, due to the weight of the gantry, plus a series of accessories such as the spindle and tool magazine, it will affect For the operating speed of the machine, the door panel requires precision. The demand for speed is not as large as the cabinet body. However, the cabinet body processing requires both accuracy and speed. The carousel tool changer can be used to process the cabinet body, but it is not suitable for processing the cabinet body. The linear tool changer machining center is a bit more suitable than the carousel tool change, and it can fully meet the precision and speed required by the cabinet and door panel processing. Moreover, this model of the straight row tool change machining center is more suitable for substituting machining, cabinets, Door panels, embossments, hollows, and lattices can guarantee the processing volume within the production capacity.
Compared with the linear tool changer, the carousel tool change machining center has a higher cost, but the machining accuracy and stability of the carousel tool change machining center will be guaranteed, and the long-term use effect will not be affected.
According to your budget, equipment requirements and processing needs, you can choose the right style. If you don't know how to choose, UTECH will help you.
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